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Volume 9 Supplement 9

24th European Society for Animal Cell Technology (ESACT) Meeting: C2P2: Cells, Culture, Patients, Products

Decision tree for selection of suitable cultivation parameters for mammalian cell culture processes

BMC Proceedings volume 9, Article number: P45 (2015) Cite this article

Background

Development of bioprocesses for mammalian cells has to deal with different bioreactor types and scales. Bio-reactors might be intended for seed train and production, research, process development, validation or transfer purposes. During these activities, not only the problem of up- and downscaling might lead to failure of repro-ducibility, but also the use of different bioreactor geometries and operation conditions. In such cases, the criteria for bioreactor design and process transfer should be re-evaluated in order to avoid an erroneous transfer of cultivation parameters.

Concept

For selection of process conditions several questions can be asked:

  • Type and scale of the intended cultivation system

  • Which data are required (cell specific parameters, specific data for the cultivation system)?

  • Are appropriate data e.g. for cell growth, substrate uptake, medium composition available?

  • For which cultivation systems have these data been determined?

  • Are data on power input, mixing time, oxygen transfer etc. available?

  • Which methods can be used to determine or estimate the above mentioned parameters?

For selection and evaluation of suitable cultivation parameters a decision tree (Figure 1) has been formulated to provide a guideline for design of mammalian cell culture processes. References for process transfer strategies are given for the following cases:

  • Scale similar and power imput similar: [1–3]

  • Scale similar and power imput similar: [4–6]

  • Scale up and power imput similar: [7, 8]

  • Scale up and power imput similar: [4, 9, 10]

Figure 1
figure1

Decision tree for selection of suitable cultivation parameters µ - growth rate, OTR - oxygen transfer rate, OUR - oxygen uptake rate, k L a - volume specific mass transfer coefficient.

Full size image

References

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    Platas OB, Jandt U, PhanLd M, Villanueva ME, Schaletzky M, Rath A, Freund S, Reichl U, Skerhutt E, Scholz S, Noll ThSandig V, Pörtner R, Zeng AP: Evaluation of criteria for bioreactor comparison and operation standardisation for mammalian cell culture. EngLifeSci. 2012, 12 (5): 518-528.

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    Minow B, Tschoepe S, Regner A, Populin M, Reiser S, Noack C, Neubauer : Biological performance of two different 1000 L single-use bioreactors applying a simple transfer approach. Eng Life Sci. 2014, 14 (3): 283-291.

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    Minow B, Seidemann J, Tschoepe S, Gloeckner A, Neubauer P: Harmonization and characterization of different single-use bioreactors adopting a new sparger design. Eng Life Sci. 2014, 14 (3): 272-282.

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    Kaiser St, Eibl D: Dynamic Single-Use Bioreactors Used in Modern Liter- and m3- Scale. Biotechnological Processes: Engineering Characteristics and Scaling Up.AdvBiochemEngBiotechnol. 2014, 138: 1-44.

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    Greller G, Eibl D: Single-use wave-mixed versus stirred bioreactors for insect-cell/BEVS-based protein expression at benchtop scale. Eng Life Sci. 2014, 14 (3): 264-271.

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    Goedde A, Reiser S, Russ K, Krüger O, Cayli A, Wagner R: Characterisation of two Single-Use Bioreactors for Mammalian Cell Culture Processes. Oktober 2010, [http://rentschler.de/fileadmin/Downloads/Poster/Rentschler-Poster-BMD_Summit-2010.pdf]

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    Xing Z, Kenty BM, Li ZJ, Lee SS: Scale-up analysis for a CHO cell culture process in large-scale bioreactors. BiotechnolBioeng. 2009, 103 (4): 733-746.

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    Yang JD, Lu C, Stasny B, Henley J, Guinto W, Gonzalez C, et al: Fed-batch bioreactor process scale-up from 3-L to 2,500-L scale for monoclonal antibody production from cell culture. BiotechnolBioeng. 2007, 98 (1): 141-154.

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    Minow B, Rogge P, Thompson K: Implementing a Fully Disposable MAb Manufacturing Facility. 2012, [http://www.bioprocessintl.com/manufacturing/antibody-non-antibody/implementing-a-fully-disposable-mab-manufacturing-facility-331156/]

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    Minow B: Fast Track API Manufacturing in a 1000-L Single Use Facility Facilitating a Platform Process and a Simplified Scale-up Approach. JAACT 2012, Nagoya, Japan. 2012, 28. November 2012

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Author information

Affiliations

  1. Institute of Bioprocess and Biosystems Engineering, Hamburg University of Technology, Hamburg, D-21073, Germany
    • Ralf Pörtner
    •  & Simon Kern
  2. Institute of Biotechnology, Biochemical Engineering and Cell Cultivation Technique, Zurich University of Applied Sciences, 8820, Wädenswil, Switzerland
    • Dieter Eibl
Authors
  1. Ralf Pörtner
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  2. Simon Kern
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Corresponding author

Correspondence to Ralf Pörtner.

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This article is published under license to BioMed Central Ltd. This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. The Creative Commons Public Domain Dedication waiver (http://creativecommons.org/publicdomain/zero/1.0/) applies to the data made available in this article, unless otherwise stated.

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Pörtner, R., Kern, S. & Eibl, D. Decision tree for selection of suitable cultivation parameters for mammalian cell culture processes. BMC Proc 9, P45 (2015). https://doi.org/10.1186/1753-6561-9-S9-P45

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Keywords

  • Decision Tree
  • Cultivation System
  • Process Transfer
  • Power Input
  • Operation Condition

BMC Proceedings

ISSN: 1753-6561

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